Basic Info.
Range of Applications
Industrial
Highest Temperature
1800 Degrees
Melting Material
Steel. Copper. Aluminum, Gold. Silver, Iron
Total Size
10 Cubic Meter
Transport Package
International Export Packing Standard
Product Description
Hanxing induction melting furnace has excellent performance and excellent durability. We will customize the right product according to customers' requirements. No matter the size of your foundry or melting workshop and the needs of the melting workshop, we can meet the above requirements.
We offer a wide range of small induction furnaces. In addition, we can offer the foundry a choice of small to medium sized applications. Finally, we also match the heavy duty steel shell furnace for the largest foundry applications to meet the precise requirements of our customers. we are factory.
We have a professional technical team.
We will help our customers get the products they want.
Introduction:
Induction Melting Furnace is the device converting three phase power current into single phase intermediate frequency current and enabling metal to produce eddy current loss through electromagnetic field induction to achieve heating and melting and is applicable to melting, heating or holding of steel, copper, aluminum, zinc, tin, nickel silver and other ferrous or nonferrous metal and alloy material, as well as heating treatment prior to forging, sintering and tube-bending forming in casting and melting industries.
Advantages of Induction Melting Furnace:
1. This kind of furnace has the advantages of high melting efficiency, good power saving effect, compact structure and strong overload capacity.
2. The surrounding of the furnace is low temperature, smoke less, the working environment is good .
3. Simple operation and reliable operation.
4. Fast temperature heating-up, furnace temperature easy to control, high production efficiency.
==Main Models And Technical Parameters== Equipment | Power input | | Melting | Electricity consumption |
Type | Time | Per ton of material (KW) |
(Furnace | (three-phase four-wire 50/60Hz) | (Minutes) | |
Capacity) | |
| Equipment | Incoming | IF | IF | | Steel | Copper | Aluminum |
Power | Line voltage | Voltage | Frequency |
| (kw) | (V) | (V) | (kHz) | |
GW--0.05T | 50 | 380 | 750 | 3 | 15-20 | 650 | 470 | 560 |
GW--0.1T | 100 | 380 | 750 | 2 | 10-20 | 650 | 460 | 550 |
GW--0.15T | 160 | 380 | 750 | 2 | 20-40 | 650 | 460 | 550 |
GW--0.25T | 200 | 380 | 750 | 1 | 20-45 | 630 | 450 | 540 |
GW--0.35T | 250 | 380 | 750 | 1 | 20-45 | 620 | 460 | 530 |
GW--0.5T | 350 | 380 | 750 | 0.8 | 30-50 | 620 | 440 | 530 |
GW--0.75T | 500 | 380-750 | 750 | 0.8 | 40-50 | 610 | 430 | 530 |
GW--1T | 800 | 380-750 | 750 | 0.7 | 40-50 | 600 | 430 | 520 |
380-750 | 1480 | | 420 | 510 |
GW--1.5T | 1000 | 380-750 | 750 | 0.7 | 40-60 | 600 | 410 | 490 |
380-750 | 1480 | | 400 | 480 |
GW--2T | 1400 | 750-1000 | 1480 | 0.5 | 45-60 | 580 | 400 | 470 |
750-1000 | 1480 | 570 | 400 | 450 |
GW--3T | 2000 | 750-1000 | 1480 | 0.5 | 50-70 | 560 | 430 | 450 |
GW--5T | 3000 | 750-1000 | 1900 | 0.3 | 50-80 | 550 | 420 | 420 |
GW--10T | 6000 | 950 | 1900 | 0.3 | 50-90 | 530 | 410 | 420 |
GW--15T | 8000 | 950-1500 | 1900 | 0.3 | 50-90 | 520 | 400 | 420 |
GW--20T | 10000 | 950-1500 | | 0.25 | 50-90 | 530 | 400 | 520 |
GW--30T | 15000 | 950-1500 | 1900 | 0.25 | 50-90 | 520 | 400 | 420 |
Safety Protection:• Main circuit short circuit protection
• Main circuit phase loss protection
• Main circuit phase fault protection
• SCR over-current protection
• SCR overvoltage protection
• Cooling water temperature protection
• Low water pressure protection
• Furnace leakage protection
• Intermediate frequency power failure protection
• Intermediate frequency electric furnace fault protection rate and increase the life obviously
Variable frequency power supplyPower supply technologyComputer aided induction melting system design, insure an accurate coil and system parameters, further a wide load matching range.
Digital electronic control, all signal transferred through optical fiber. Has high anti-noise capability, and a more stable system.
12 pulses firing board, current automatic balancing. Soft starting to prevent the inrush to the power supply. As an fast electronic switch, shut off the power supply under fault situation.
Power supply, with series tank and dual output design, connects with two furnaces to form the melting system so called "one power supply / two furnaces". Two furnaces can run at the same time, one is melting while the other holding. Total power can be shared between two furnaces at any required level.
Power supply with a fully open rectifier design, so high power factor and minimum harmonics achieved.
Power supply is equipped with both differential current and DC injection leakage detection alarm circuit, which are stable and reliable. It is also equipped with a melt-manager, which is mainly composed of an PLC and HMI. Functions includes: Automatic sintering, cold start, fault diagnosis, fault message storage and display, system running data display, and system status display etc...
Precision CastingTrainingTraining for operators or technicians--improving team competitive power and productive efficienticy and also makes them can solve problems by themselves on site, so that productive efficiency is improved. We make pertinent training plans for different positions on special subjects, for example;
1, Safe operation and system maintenance.
2, Composition, theory and maintenance of melting system.
3, Device debugging and fault diagnosis.
The training place depends on customer's requirement, More reliable and durable coil can be provided to ourMore reliable and durable coil can be provided to ourEquipment maintenance planPreventive equipment maintenance plans--nip faults in the bud, guarantee the device can run continuously. In order to guarantee the continuous running of device, we make preventive equipment maintenance plans for our customers, and pay customers regular returns visit to do some prevent maintenance and checking, find exsiting and protential problems, solve them pertinently. Nip faults in the bud.
Why Choose us?
1, Low power consumption
Large current system made of pure copper as conductive medium, the whole circuit with less resistance. Electrode arm shaped as copper-clad box type, resistance and heat can be reduced efficiently. Reasonable arrange of all conductive systems to minimize the resistance of every circuit.
2, Safety & Stability
Full set of hydraulic driving system equipped with accumulator to ensure stability of facilities in the operation process. Whist, equipments can go on the motion when there any emergency accidents happen.
3, High Power Factor
Our power factory could reach over 98%, which could greatly reduce the capacitor box quantities. However we still equip enough capacitor box quantities, which mean your furnace is much much more efficient.
4. High flexibility & Maximum simplicity of operation
HMI used in electrical automation control, interface simulates the real form of furnace, which make the operation more convenient. Mixing feedstock, charging feedstock, melting, tapping all the commands can be implemented by computer.
5. More Durable
We get 6 thyristors on the left, 8 on the right, so even if one thyristor is damaged, our furnace still could be continued use. But many other factories only get only 4 on the right, the whole equipment cannot be used anymore when one thyristor is damaged.
We are very professional.
After-sales service:a. Cooperate with guidance to check the buyer installation work;
b. Internal and electrical wiring connections between equipment;
c. Site commissioning;, according to the actual equipment adjust to the best state;
d. Direct buyer operating personnel to the correct use of operating equipment;
e. Guidance on site security considerations;
f. To guide the buyer maintenance personnel troubleshooting methods;
g. Provide equipment specification;
What information should I know if we want to make a quotation?
A. For melting furnace: Melting material, capacity demands, SCR or IGBT power, whether need crucible, aluminum shell or steel shell, overturning method, etc;
B. For hardening machine: Material, dimension, depth of hardening, SCR or IGBT power, Vertical type or Horizontal type, etc;
C. For other heating machine: Material, dimension, capacity demands, heating temperature, etc; Description | Brand | |
Electric Unit | Controller | Panasonic, Japan |
|
SCR | Westcode-UK |
Capacitor | CRRC design-China |
Air-switch | Schneider - France |
Thermal relay | Schneider - France |
AC Contactor | Schneider - France |
Photoelectric switch | SICK - Germany |
Proximity switch | Schneider - France |
Limited switch | Schneider - France |
Hydraulic Unit | Hydraulic Valve | Yuken - Japan |
Rexroth - Germany |
Pressure sensor | Keller - Swiss |
Oil Seal | HALITE - UK |
We are factories.
We have a professional technical team.
We will guide our customers to get the products they want.
Address:
Cicheng Industrial Zone, Jiangbei District, Ningbo, Zhejiang, China
Business Type:
Manufacturer/Factory
Business Range:
Electrical & Electronics, Industrial Equipment & Components, Instruments & Meters, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
Ningbo Hanxing Electronic Equipment Co., Ltd. is a leading domestic industrial electric furnace manufacturing R&D enterprise, high-tech technology enterprise and member of China Foundry Association. The company is located in Ningbo on the coast of the East China Sea. It is close to Beilun Deepwater Port and Ningbo Airport and Hangzhou Bay Bridge. The traffic and location conditions are very advantageous. The energy saving rate of Ningbo Haoxing Electronic Equipment Co., Ltd. Has reached the international advanced level. The products have passed the ISO9001: 2000 quality system certification and the EU CE certification certification body certification.